Oil clay extruder with 4 nozzles

 

Inquiry

Early this year, we received an inquiry from India about the oil clay extruder with 4 nozzles.

 

Forwarding & Testing

Compared to play dough, oil clay is harder and there are patterns on the surface. So we adopted SUS#304 as the nozzle material instead of Teflon.

https://www.youtube.com/watch?v=FqWl3fqXK2E

 

Achievements

 Our extruder is usually for play dough, but it can also for modeling clay, oil clay, glue stick, etc.

• First case about 4 nozzles extruding
• First case about 4 nozzles with pattern
• First case about 4 pieces of clay cutting

Tamarind fruit pulp packing machine

 

Inquiry detail

Early this year, we received an inquiry from India about the tamarind fruit pulp packing. This product without fixed shape, it's a difficulty to other suppliers.

 

"Require plasticine extruder + packing machine.

Please give quotation

1. I need contact parts in SS316
2. My block sizes are
3. 500 gms = 130mm x 80mm x 40mm
4. 100 gms = 70mm x 50mm x 20mm"

Forwarding

We have lots of experience on soft material packing solution. We developed and released plasticine packing machine on 2009 and then got the patent of soft material packing.

Now this machine is the leading machine of plasticine market and many famous stationery manufacturer bought from us. Meanwhile, few of other supplier can make such original machine.

CB-350XL is specially for all kinds of plasticine extruding and packing, it's also suitable to soft food like fondant.

         

 

Testing

After exchange our details to each other, customer had a very good comment of our machine's quality and R&D ability, so we have the samples of their product for test and got a satisfying result.

https://www.youtube.com/watch?v=khltH7ItB3U

 

Following

At last, customer order one machine to increase their automation on production.

CB-350XL is helpful for output high precision size and avoid contamination, reduce the rework rate and save labor cost&material cost.

 

Full automatic plasticine packing line VS Traditional manual packing

	Full automatic plasticine packing line	Traditional manual packing
Process	Extruding nad packing in one machine	extruder→manual cut→manual feeding→packing
Product cutting	Automatic cutting according to the set length, accurate and efficient	Manual cut cannot ensure good accuracy
Product deliver	Automatic deliver the products into packing machine, no pollution and deformation	Manual deliver may cause pollution and deformation to product
Labor cost	Only need 1 person to operate the machine, reduce labor costs	Needs at least 7 persons
Speed	100~200pcs per minute	Max speed is 60 pcs per minute

 

 

Plastic cup packing machine

 

Inquiry details

In 2017, we received the inquiry from the Poland about the plastic cup solution.

 

"Our customer has already bought one flowpack, 

now he wants to buy a second who will pack

two products (attached), here is the link 

https://www.youtube.com/watch?v=kqqE5V_9KPU. 

I will send you a package with samples. 

All you need is 250 foil, maybe 300S better? 

The product height is 66mm. 

In the previous model I unscrewed the knife cover 

and was a success."

 

Forwarding and testing

After exchange our details to each other, we find out our CB-300S can match up with the requirements of customer, so we have the samples of their product for test and got a satisfying result.

 

https://www.youtube.com/watch?v=MThxHBHHepA

 

Sockets packing machine

 

Inquiry detail

In 2016, we received the inquiry from the K*L** which is the famous electrical products manufacturer in South America. They requested a high quality of machine.

 

They are looking for a packing machine with high quality for sockets as below,

“Speed: 120 packages per minute. 60 packages per minute for 200mm - long product

System language: Spanish

Film material: BOPP, 40μm thickness

Blade post length: 180mm

Blade post must with cut prevention by torque limit

Mid sealing: 15mm width

Minimum of conveyor: 1800mm

Minimum of output conveyor: 400mm”

 

 

Forwarding and testing

 

After exchange our details to each other, customer get a stronger confidence in our machine and they visit our factory and our booth on Canton Fair. They send us their samples when they return to Argentina.

Our CB-300S can match up with the requirements of customer, so we have the samples of their product for test and got a satisfying result.

 

https://www.youtube.com/watch?v=2XsaLtgvZ28&t=0s&list=PL4F3Y1iJVTuBIjYHrEYDnEVxQN5i47Otg&index=2

 

 

Wafer biscuit packing machine with auto-feeding

 

Early this year. One of our old customer introduce his friend to us.

 

His packing requests are as below:

1. 6 pieces in line in one package.
2. At least 80 bags per minute.
3. Package type is gusset bag.

According to his requests, our engineer adopt the auto feeding to reach such input condition

 

Packing solution for package without tray

 

According to customer's requirements. We do some modifications on the standard model.

1. The conveyor belt can be connected to production line.
2. Conveyor is separated into two parts. One is collecting products from production line, the other one is after feeding and go into packing machine.
3. There's one pusher between the two conveyor parts which is controlled by air cylinder. The pusher also separate the latest products by its side board and feed the product by fixed length.
4. There's an additional gusset device to make the package type into gusset bag.

https://www.youtube.com/watch?v=haSlY5VZh0M

 

 

Card paper packing machine

 

Early in this year, we received an inquiry about card paper's packing request.

 

 

Inquiry

 

"Hello,

We are interested in your products.

We have a requirement of a flow wrapping machine for the purpose of

packing printed cards made of paper boards from 230GSM upwards.

Card size may vary upto 35cm x 12cm.

Individual cards should be wrapped one by one.

Final out put must be in the form of continuously linked wrapped cards.

It is preferable if a chain of given number of wrapped cards can be

separated by the machine(for example 10 cards per chain).

Can you provide us with a machine that can fulfil above requirements?"

 

After the initial communication,we get the trust from customer and they send us their sample. We test it with our CB-300S.

 

https://www.youtube.com/watch?v=C0hrGluo5Tk

 

Further consult

“Can we pack cards of any size that is within the size range I

provided you (6 cm x 5 cm to 31 cm x 10 cm), in CB-300S machine?

Or can it be used only for the 2 sizes I specified?

Our smallest card size is 5cm x 6cm and the largetst card size

is 31 cm x 10 cm

We are looking for a machine with automatic feeding”

 

 

After testing, we came to conclusion that the model CB-300S can meet all the packing needs.

 

Servo packing machine brief introduction

1. Servo machine’s parameters storage function is convenient for quick setting when change product.

2. Servo machine’s structure 3 axis independent, not mechanical as dual frequency machine. It can be connected with external equipment since its good compatibility.

 

 

Bottle filling and capping fully automatic for space sand

 

In December of 2017, we received an inquiry that was requested an automatic space sand bottle filling and capping production line by a Lithuanian customer.

 

Customer Requirements

1. 500grams bottle, 40 filling per minute, weight precision within 2%.
2. 1000grams bottle, 30 filling per minute, weight precision within 2%.

In consider of the high weight precision in such a high filling speed, many suppliers not confirm they can do or not. None of them accept customer’s order before he find us.

We found the common bottle moving track is bottle one by one move forward, the duration between the every two filling is long. For this customer, we adopt the rotary type bottle moving track makes the weighing and filling more coherent. The machine can reach the packing speed and precision requested and then customer give us this order.

 

https://www.youtube.com/watch?v=gPqh_4HqQv8

 

Work flow

1. Bottle ordering
2. Weighing by 10 heads weigher
3. Filling
4. Capping
5. Labeling

Application

Bottle filling and capping fully automatic for granule with good fluidity such as pet food, nuts, etc.

 

Features

1. Full SUS#304 frame and reliable components, machine more durable.
2. Software programming smooth, easy to operate.
3. All processes running continuously and fully automatic.
4. Weighing precision high.
5. High success rate of capping and labeling.
6. Each part can be free combination.

Components's list

Item	Brand/Origin
Touch screen	SCHNEIDER/FRANCE
PLC	SCHNEIDER/FRANCE
Pneumatic parts	AIRTAC/TAIWAN
Proximity switch	SCHNEIDER/FRANCE
Button	SCHNEIDER/FRANCE
RCD	SCHNEIDER/FRANCE
Power switch	SCHNEIDER/FRANCE
Relay	SCHNEIDER/FRANCE
Eye mark	AUTONICS/KOREA

 

 

Medical Appliance Packing Machine With Auto Loader

 

Last year CHLB received an inquiry with very high difficulty, so did our competitors.

 

 

Customer Requirements

Hello
Our product here
Can you send us your video?
send to my private email xxxxxxxx@gmail.com
Thanks you!

 

 

Customer preferred feeding automatically since their product is medical appliance, manual feeding may cause contamination.

After we received it, we estimated the feasibility of model CB-300SZ which is suitable to syringe’s auto feeding and packing. But we denied when we got the samples of customer. The product is too light and will fall down from the track of vibration plate.

We communicate with customer time by time and they said they were reject by other suppliers in China who insist that auto feeding for their product is impossible.

Then our R&D department figured out another solution, we adopt the inclined lifting circle-type feeding device equipped with servo model CB-300S. The testing is very successful and this customized machine realized the pioneered achievements in China packing machine industry as below:

• Automatic ordering and feeding for cylinder column shape product.
• Photoelectric sensor makes each material position will feed one product.
• Just need to make products with same direction in material tub and the automatic feeding device will feed product properly.
• Packing machine is full servo configuration realize the full automatic packing.

 

https://www.youtube.com/watch?v=sZaYU3OzLvs

 

Bakery(Cake,Bread,Biscuit) Auto Feeding Tray Packaging Machine

 

CHLB Packing Machine supply many kinds of food packaging solution.In one of our case, we received an inquiry from a Russian customer who was looking for the flow packing machine for moon cake.

 

Customer visited us soon after our initial communication. And replied us a very positive comment. Especially he’s very interested in our servo packing machine since the smart functions.

• Empty prevention function
• Product-cut prevention function
• 99 groups of parameters storage

But this customer requested a highly automatic production, so he preferred a packing line. In the past, the packing line is equipped with a dual frequency packing machine that’s without smart functions. It may occur empty bags or the whole equipment will totally malfunctioned when machine cut the product.

This order from Russia is the first case of servo packing machine equipped with feeding line in China.

The servo system is more compatible to connect with external equipment, this machine will equipped with Thermal Transfer Printer and Ultra Violet Lamp.

 

Customer Requirements

“Packing Japanese soft moon cake
Intermittent flow wrap machine for packing Japanese soft moon cake of size: (Diameter70mm * Height 35mm) with: 260mm film
Automatic Feeding unit.
Gas Flushing Kit (N2).

Options
Continuous Thermal Transfer Printer (Ribbon 35mm).
Ultra Violet Sterilizing Tunnel.
Carbon Brush Online with Packing Film, for Electro Static Hazard.
Ultra Violet Lamp for Sterilizing Packing film.”

 

Technical Specification

Output	Up to 100 products per minute Up to 40 m/min film speed Product and film characteristic may affect machine output
Size Range
Package cut-off length	50-6000mm
Product width	Max.240mm
Product height	Max.80mm
Packaging Material Reel
Reel diameter	≤300mm
Core diameter	≤75mm
Packaging material width	Max.500mm
Connections
Voltage	220V,50HZ
Power usage	4.3KW
Machine weight	2000kg
Machine dimensions	L9627mm*W1977mm*H1600mm
Blade cut type	Rotary cutter
Motor configuration	Full servo
Optional Device	date printer, auto feeder, gas charger, etc.

 

Since it’s not the Japanese moon cake production period, we use other substitute to test and the whole packing line runs very smoothly.

The servo machine is suitable for various products within size range and very easy to switch settings when change product. Customer very satisfied with the testing video and spoke highly of our R&D ability.

 

https://www.youtube.com/watch?v=13pZ6NBWC5k

 

Fondant Extruding And Automatic Packaging Solution

 

CB-350XL is the best selling model for soft materials like fondant, it can not only packing but also extruding with specific shape from mould.Last year we received an inquiry from a Russian confectionery manufacturer. Their product is fondant.

 

Customers Inquiry:

 

This machine is making sugar paste (sugar fondant) in such big bars, like the video. We need to make exact the same size of the bars, they must be 600 gr
Because it is an edable product we must to mention the weight precise, so there can be a flactuation in weight around 7 gr
Another question, to be able to make the extruder such exact bars, there must be an vacuum system in the extruder, do you have such?
Sorry about the previous email, it was a misunderstanding between my boss and I, we do not need such small bars.
We need 2 machines like the video above
Awaiting from you the quotation and the answers on my questions
Thank you!

 

Then we received customer’s sample for testing, the material can be extruding out easily by the standard configuration model.All customers are welcomed to send us sample for free testing and we have every standard model in stock, they can get testing report soon.

 

https://www.youtube.com/watch?v=XghO6oD0olE

 

Brief Test Report:

• CB-350XL is fit for your products (including extruding and packing). Since the package weight (600g) is large, packing speed would be around 20bags per minute.
• The fondant will be softer after stirring by the extruder. Motor’s standard configuration is ok for your products.
• We don't have large extrude nozzle for 600g, so we test under 140g. According to the testing and our current experience, the accuracy for your fondant would be around 2% for 600g.
• Please remember to clean the machine (extruder) everyday after packing, or the fondant will get hard and not suitable for extruding.
  Customer is very satisfied with testing result, and then we confirm the size nozzle before ordering.

Fondant Packaging Details

 

Since their products are in two weight, 100grams and 600grams. So we adopted servo controlled cutter for long product’s cutting. The weight precision is acceptable by customer.

 

Fondant Packaging In 100 Gram

https://www.youtube.com/watch?v=IS5fePiwlYA

 

Fondant Packaging In 600 Gram

https://www.youtube.com/watch?v=uYER5vzGkEQ

 

 

Customer Case:Flour Dough Extruding And Packaging

CONSULTING

 

“Dear CHLB Packing Machine
Our company I****C is designing and producing machinery for filling and packaging
We are offering now a project of packaging creative/play dough in bags to one of our customers.
Please quote a complete line – extruder and flow-wrapping machine that meet the following spec.”

 

PRE-SALES ADVICE

 

This customer is a machine manufacturer with over 30 years experience and packing machine is one main category of their products. But they don’t manufacture play dough packing machine yet, so they are searching for a reliable supplier of this kind machine.

This customer pay attention to the production process supervision, punctual delivery time, after sales services. In a word, their supplier must be a substantial manufacturer with considerate services.

AFTER SALES SERVICES FAQ

1) Free consultation service before, during, and after sales;

2) Free project planning and design services;

 

Plasticine Production Line Automatic Solution

 

Nowadays, plasticine, modeling clay or play dough are still a new project of many stationery and kid’s toy manufacturer. Most of them are searching a professional supplier that can help them realize automatic production.

 

Customers Inquiry:

“Hi,

We are in Operation planning stage to set up a factory for Modeling Clay for Kids. we are interested in your machine : CB-100L, producing clay packing machine. Your product get my attention and our Company wants to ask for some details in regards with your Clay Extrusion and packing machine. All we need for now is both the Extrusion and and Packing machine we will just purchasing Clay raw materials and exude and pack in our factory.
…
Do you produce kneader for the preparation of plasticine mass.
We are interest in buying a full clay production line.”

 

Customers need a dough kneader, an extruder & packing machine. Some of them maybe need the formula. And they can own a production line when they have these production factors.

CHLB Packing Machinery is the only supplier can satisfy with all those requirements. Our product including kneader, extruder and packing machine, we also have a lot of experince on cooperating customer find out their formula.

 

From Mixer To Kneader

In the past, play dough manufacturer just a simple mixer to turn raw material to product. But the mixer can only make the normal kinds like flour dough and glutten-free dough.

As the market of play dough developing soon, the formulas of plasticine become more and more and different to each other. And then we researched and developed the vaccum kneader that can produce most of the plasticine’s varieties. It can produce flour dough, glutten-free dough, air dry clay, modeling clay, etc.

 

Extruder And Packing Machine Upgraded

On one hand, we extent our product line; on the other hand, we improve our machine’s performance as well.

 

Dear CHLB Group
we have produced modeling clays for children, and now we want to produce clays as your machine can do.
we have not produced them yet , so we will find the sample and send you soon.
one thing I can confirm is the diameter of clay is just about 10mm.
…
Maybe, we want the machine with more power and it can produce some different sizes as in my attachment file.
Please check it and give me your opinion when you have free time.
…
Finally, customer’s patterns are as below

In the past, the extruding nozzle of extruder can only be square or circle shape. As the diversification of plasticine, the design and pattern of products are irregular shapes. In a fact of this, our R&D improved the extruder all the time to match up with customer’s requests. One machine can make the 3 patterns by changing extruding nozzle.

 

Formula

 

Some of the new manufacturer of plasticine needs more help such as the formula. We have supplied full production line to many plasticine manufacturer, therefore we can provide technical support for customer to find out the formula.

About the formula’s deal, we inform customer the raw material first. And they will search the sources and confirm they can get them. When they decide to buy, the payment should be paid off before they get formula.

After receiving the payment, we will let customer know the producing details and we can also show them on site.

 

https://www.youtube.com/watch?v=Et8KcgAOUEM

 

To achieve customers’ expectations and create profits for them are always our missions!

 

 

CHLB Packaging Solution Working In Spain

 

In September 2017, we received an inquiry from Spain. Customer is also dealing in packing machines; their main product is vertical packing machine. This time they are looking for flow packing machine for bakery products.

Since customer not familiar with flow packing machine, we show our expertness to their initial consults.

Q&A

Size 1	Size 2	Size 3	Size 4
A=60mm (width)	A=80mm (width)	A=110mm (width)	A=120mm (width)
B=200mm (width)	B=250mm (width)	B=360mm (width)	B=400mm (width)
C=40mm (width)	C=40mm (width)	C=45mm (width)	C=55mm (width)
Max Speed:180 bags/min (width)	Max Speed:150 bags/min	Max Speed:120 bags/min	Max Speed:90 bags/min

 

 

CB-450S Packaging Solution

Then we work out the solution depend on the product data. In a view of servo packing machine is the tide of the industry and Euro customers value the user-friendly most, we choose a servo model for them. The film width is from 220mm~380mm; it’s within the film width range of CB-450S. In consider of the speed requirements, our engineer change single cutting knife to double cutting knives to achieve it.
After assembling and debugging, we test customer’s packing requirements with samples; the performance of CB-450S is as the video shows.

 

https://youtu.be/LGYUvtSzkzc

 

 

Plasticine Automatic Packaging Solution(Stick Shape) CB-100L

 

Plasticine production is by manually in last decade. There were common problems such as size uneven, shape deforming, material polluted by worker, high rework rate due to manual operation inefficient. The processes of production and packing is separated, makes the whole processes’s efficiency is low.

Then our company developed the full automatic plasticine packing machine including automatic extruding material into solid shape, cutting by same size, and then automatic packing machine.When this machine released, many famous stationery factory bought it to make the plasticine’s production into full automation. With these years’s development, their business grew bigger and bigger by using our plasticine packing machine.

 

Automaic Plasticine Packing Machine CB-100L

• 6 independent motors control extruding, cutting, horizontal conveying, vertical conveyinh, film moving and sealing separately.
• Speed can exceed 200 bags per minute
• Food grade SUS304 contact parts

“The biggest plasticine manufacturer in Foshan has already bought near 20 machines from us.”

 

https://www.youtube.com/watch?v=4ynbgqScZB4

 

Our Full Automatic Plasticine Packing Machine VS Traditional Manual Packing

	Full Automatic Plasticine Packing Line	Traditional Manual Packing
process	extruding and packing in one machine	extruder - manual cutting - manual feeding - packing
product cutting	automatic cutting according to the set length, accurate and efficient	manual cutting,can not ensure the accuracy
product deliver	automatic deliver the products into packing machine,no pollution and deformation	manual deliver from extruder to the packing machine,will bring the pollution and deformation problem
labor cost	only need 1 person to operation the machine,reduce labor costs	needs at least 7 workers
Speed	100-230pcs per minute	max 60pcs per minute